OKYO, Wednesday, Aug. 11 - A section of
steam pipe that blew out Monday, killing four workers at a Japanese
nuclear power plant, had not been inspected in 28 years and had
corroded from nearly half an inch to a thickness little greater than
metal foil, authorities said Tuesday.
"To put it bluntly, it was extremely thin," Shoichi Nakagawa,
Japan's minister of the economy, trade and industry, said Tuesday
after touring the power plant, in Mihama, about 200 miles west of
here. "It looked terrible, even in the layman's view."
Although the carbon steel pipe carried 300-degree steam at high
pressure, it had not been inspected since the power plant opened in
1976. In April 2003, Nihon Arm, a maintenance subcontractor,
informed the Kansai Electric Power Company, the plant owner, that
there could be a problem. Last November, the power company scheduled
an ultrasound inspection for Saturday.
"We thought we could postpone the checks until this month," Akira
Kokado, the deputy plant manager, told reporters at Mihama. "We had
never expected such rapid corrosion."
But on Monday, four days before the scheduled shutdown for the
inspection, superheated steam blew a two-foot-wide hole in the pipe,
scalding four workmen to death and injuring five others seriously.
The steam that escaped was not in contact with the nuclear reactor,
and no nuclear contamination has been reported.
Initial measurements showed that the steam had corroded the
affected section of pipe from its original thickness of 0.4 inches
to 0.06 inches, less than one-third the minimum safety standard.
Kansai Electric said in a statement that the pipe "showed
large-scale corrosion."
"We conducted visual inspections but never made ultrasonic tests,
which can measure the thickness of a steel pipe," said Haruo Nakano,
a Kansai Electric spokesman.
In response, Japan's nuclear and industrial safety agency ordered
ultrasound inspections at four other power companies that own
nuclear plants with the same type of pressurized water reactors. The
inspections will involve nearly half of Japan's 52 nuclear power
plants.
The Kyodo news agency reported Wednesday that corrosion problems
had prompted operators in recent years to replace the steam pipes at
16 plants of a design similar to that of the plant at Mihama.
With television news helicopters swarming over the Mihama plant
on Monday, government officials were quick to promise that a full
investigation would take place.
"We must put all our effort into determining the cause of the
accident and to ensuring safety," Prime Minister Junichiro Koizumi
said Tuesday. He added that the government would respond
"resolutely, after confirming the facts."
On Tuesday, the police opened an investigation to determine why
221 workers were in the reactor facility at the time of the
accident. The subcontractor has said they were moving in equipment
and testing materials in preparation for a shutdown on Friday and
subsequent inspection.
Kyodo reported that investigators believed that the company might
have neglected safety standards by allowing workers to prepare for
an annual inspection while the plant was still running. But
government leaders also tried to bolster flagging public support for
nuclear power.
"Nuclear power has a significant impact in our lives," Mr.
Koizumi said Tuesday. "We have to pay close attention so that our
lives won't be affected by this accident."
Japan planned to build an additional 11 reactors in this decade,
increasing the nation's reliance on domestic nuclear power to 40
percent of its electricity needs. Already slowed by local
opposition, that program may now be stalled by the accident, the
most deadly in the history of nuclear power in Japan.
"In Japan it's virtually impossible to build new nuclear
facilities now," Asahi Shimbun, a liberal newspaper, said in an
editorial on Tuesday. "But facilities are wearing out, and there are
worries about increasing problems with corroding pipes, rupturing
valves and the reactor core."
Nihon Keizai Shimbun, a business daily, worried that the accident
could undermine public support in Japan for nuclear power.
"We must find the cause of the accident and urgently come up with
measures to prevent such an accident from happening again," the
newspaper editorialized. "This accident seriously damaged public
confidence in nuclear safety."
Yomiuri Shimbun, a conservative newspaper, warned, "Care must be
taken not to overemphasize the dangers involved in the operation of
nuclear power stations, which could lead to an overreaction."
Japan has the world's third-largest nuclear power industry, after
the United States and France.
Mainichi Shimbun, a liberal newspaper, said further expansion of
nuclear power in Japan was now in play. It said in an editorial, "As
we investigate the cause of the accident, the outcome could
determine the course of Japan's nuclear energy policy."